Every alignment and
vibration tool you need,
in one place.

RotAlign™ Core

An advanced shaft alignment system built for standard machinery and everyday alignment tasks. It merges intelligent software with next-generation hardware for fast, precise, user-friendly alignment across horizontal, angular and vertical misalignments. A guided 3-step workflow — enter dimensions, take measurements, view results — runs on dedicated or flexible tablets, or the Android app.

Key features

• Adaptive Alignment Technology — smart software and hardware minimize human error
• Single-laser, double-detector system — one sensor, non-adjustable laser, faster setup
• Simultaneous live move — real-time vertical and horizontal adjustment
• Active Situational Intelligence (ASI) — Continuous Sweep, Multipoint and 3-Train Machine modes
• Customizable reporting with pre-installed or custom templates
• Built-in ROI calculator
• Cloud connectivity with ARC 4.0 PC software
• Starter, Advanced and Expert bundles, field-upgradable
• Rugged IP65-rated tablet with long battery life; Wi-Fi, Bluetooth and RFID connectivity

RotAlign™ Elite

A next-generation laser shaft alignment system — successor to the RotAlign Touch with SensAlign 7 — engineered for unrivaled precision and efficiency across horizontal, angular and vertical alignment challenges. Built for reliability teams who want to work faster, smarter and with more confidence.

Key features

• Single sensor, dual detectors — extended optical distance, higher accuracy
• Adjustable laser fits all machine types
• Real-time diagnostics — live move, pass mode, move simulator, softfoot diagnosis, integrated vibration measurement
• Supports complex setups — up to 14-train machines, multi-coupling, in-situ cardan shaft alignment
• Customizable reporting plus a built-in ROI calculator
• Cloud-based sharing with ARC 4.0
• Starter, Starter Plus, Advanced and Expert bundles — field-upgradable
• Rugged hardware: 8" Gorilla Glass tablet (11h battery, IP65), 6-axis 1μm sensor (55h battery), laser up to 10m separation (90h battery)
• Active Situational Intelligence (ASI) filters environmental and human-induced error
• Available as locked/unlocked tablet or Android app

RotAlign™ Elite EX

A precision laser alignment system engineered for hazardous (explosive) environments — bringing RotAlign technology to ATEX and North American Class 1 Div 1 certified areas for oil & gas, petrochemical and power generation.

Key features

• Fully certified for Gas and Dust ATEX Class 1 and North American Class 1 Div 1
• Single-laser, double-detector principle — simplified installation, less equipment complexity
• High-precision sensors with freeze-frame measurement — no manual pre-alignment needed
• Simultaneous live move and One-Move Precision for long-distance stability
• Active Situational Intelligence (ASI) — helps avoid mistakes during measurement
• IntelliSweep™ and IntelliPass™ advanced measuring modes
• Built-in inclinometer and MEMS-based vibration measurement
• Open or locked EX tablets, or the Fluke Alignment App on Android
• Starter, Starter Plus, Advanced and Expert software bundles

PULLALIGN

An easy-to-handle laser alignment system for simple, efficient pulley alignment. Pulley alignment reduces wear, increases machine efficiency, extends maintenance intervals and leads to cost and energy savings.

Key features

• Simultaneously shows horizontal, vertical and angular misalignment
• Laser and targets mount onto the pulley with a magnet
• Single-laser technology for maximum measurement efficiency
• Quick setup, angle determination and long operating distance
• Includes a practical transport and storage bag

PULLALIGN LITE 2

A very easy-to-handle laser alignment system for pulley alignment, with a green laser beam that's highly visible even under bright indoor and outdoor light.

Key features

• Green laser beam ensures high visibility indoors and outdoors
• Height-adjustable targets display the latest alignment condition
• Laser and targets mount by magnet onto the pulley
• Displays offset and angular misalignment
• More accurate and efficient than wires or a straight-edge
• Includes a practical transport and storage bag

Stainless steel shims

Precut stainless steel shim sets that speed up machine alignment. LAMIBLOC laminated shims can be peeled down to a precise thickness on site; PERMABLOC solid shims come in full assortment cases for fast, organized access.

LAMIBLOC (laminated)

• Each 1mm shim is built from 20 layers, 0.05mm thick each
• Peels down to a required thickness, as fine as 0.05mm
• Different sizes fit all machine feet, 10 pieces per pack
• Ideal when a full single-thickness shim assortment isn't practical to stock

PERMABLOC (solid, assortment cases)

• Five machine foot sizes, nine thicknesses
• Lightweight, IP67-rated assortment cases in six configurations
• Perforated tab for easier positioning and removal

Shared benefits

• Corrosion-resistant, high-quality stainless steel
• Perfectly flat to avoid vibration and "soft foot," even when stacked
• Reduces labor cost and injury risk versus cutting sharp-edged shims

Brackets

Solid and versatile sensor mountings. Many bracket types are available to suit all kinds of shafts — easy assembly saves time during setup, and stable mounting improves measurement results.

Available bracket types

• Compact chain-type — mounts in under a minute, fits shafts/couplings ~15–200mm
• Compact magnetic — instant mount on any ferromagnetic surface, easy to readjust
• Extra-thin (8mm) — fits tight spaces between coupling and housing, up to 160mm diameter
• Magnetic sliding — for non-rotating shafts, from ~80mm diameter up
• Magnetic bolt hole — for very large couplings with large bolt holes and limited radial clearance
• Cardan shaft brackets — align without removing the shaft, fits 50–500mm; ALI 2.451 for limited rotation angle, ALI 2.461 for 180° rotation

VIBSCANNER 2

A unique handheld measuring device that lets even untrained personnel measure machine vibration quickly and accurately, thanks to a triaxial sensor and a forward-looking measuring principle.

Key features

• Measurement times up to four times faster than industry standard
• Real triaxial data acquisition with the touch of one button
• RPM Finder — automatic RPM determination based on signal
• Shock-proof, high-contrast, glove-enabled touch display
• Route data downloads to PC for analysis in OMNITREND Center
• New: Remote Condition Monitoring Services

VIBSCANNER 2 EX

A next-generation explosion-protection vibration measurement device for hazardous work environments — the same triaxial speed and accuracy as VIBSCANNER 2, built for route-based maintenance in ATEX-rated areas.

Key features

• Measures three axes simultaneously, in about a quarter of the time of a standard collector
• Rugged magnetic sensor foot fits motors, pumps, fans and other rotating equipment
• No training required — intuitive graphical interface
• RPM Finder and a shock-proof, glove-enabled touch display
• New: Remote Condition Monitoring Services

VIBXPERT 3 Balancer

An advanced smart condition-monitoring field balancing tool for quickly and effectively correcting unbalance faults — the next generation in field balancing.

Key features

• One and two-plane field balancing
• Six synchronous analog channels with modern data processing
• Comprehensive, customizable balancing reports
• Captures balancing data, overall vibration values and spectral data
• Large, user-friendly touchscreen with dual-redundant buttons
• IP-65 rated, shockproof, scratch-resistant and drop-proof

Benefits include increased machinery reliability, improved safety, better uptime, easier regulatory compliance and better energy efficiency from correctly balanced rotating machinery.

VIBXPERT II

PRUFTECHNIK's mobile power package for fast, reliable recording and analysis of machine condition data — used everywhere from machine halls to hydroelectric turbines.

Key features

• Route-based data collection and vibration analysis
• One and two-plane field balancing
• Acceptance measurements using machine templates
• Troubleshooting, multimeter and data logging functions
• Visual inspection support
• Compatible with PRUFTECHNIK's OMNITREND Center analysis software

VIBREX

A modular, ISO-based machine protection system suitable for the vast majority of rotating machines — pumps, motors, fans, stirrers, refiners and more — combining bearing and vibration monitoring à la carte.

Key features

• Combine bearing and vibration monitoring on one or two channels
• Coloured LED alarm signalling, plus digital or 4–20mA output for automatic shutdown
• Uses the Shock Pulse technique to evaluate anti-friction bearing condition
• Patented dual-function Tandem-Piezo sensor lowers sensor and cabling costs
• Vibration modules for standard severity rating (DIN ISO 10816) or gearboxes/low-speed machines down to 60 rpm
• Available in an ATEX (intrinsically safe) version

VIBGUARD Compact

An IIoT-ready online condition monitoring system for individual dynamic assets — ideal for extruders, large fans, multiphase or vacuum pumps, turbocompressors, mill stands or centrifuges.

Key features

• Six highly dynamic analog measuring channels
• Works with standard ICP vibration sensors or voltage-input process signals
• In-depth diagnostics — time signals, envelope signals, up to six characteristic values
• Intelligent Event Recorder stores results automatically and continuously
• MQTT protocol for secure integration into any IIoT environment
• Free access to browser-based OMNITREND Asset View software
• Individual installation options including IP65 housing; free software updates

Alignment Reliability Center 4.0 (ARC 4.0)

The central Windows-based software platform for managing machinery alignment data — well-suited to large companies with decentralized sites, maintenance teams and service companies.

Key features

• Manage the entire measurement cycle in one place, across entire plants
• Customizable templates for assets, couplings, tolerances and reports
• Automatic selection of the appropriate measurement mode based on bearing type
• Full measurement history (trend) and detailed reports for every asset
• Compatible with all recent ROTALIGN and OPTALIGN systems, as well as SHAFTALIGN
• Data exchange via USB, Bluetooth, Wi-Fi or Cloud, depending on the device
• SQLite database for very large storage capacity

OMNITREND Asset View

A server-based visualization platform with a simple, clearly structured interface — ideal for managers and machine operators who need machine status at a glance, from any location.

Key features

• Browser login from any PC, tablet or smartphone — just a username and password
• Traffic-light system gives a quick overview of current asset condition
• Supports VIBGUARD IIoT (16/20 channel), VIBGUARD compact and VIBRONET Signalmaster
• Communicates via the MQTT IIoT interface for worldwide, low-data remote access
• Real asset images with drag-and-drop measurement point configuration
• Alarm reset mode and threshold acknowledgement

Watchman™ automated vibration monitoring solution

An automated vibration analysis and condition monitoring program for rotating industrial machinery, integrating multiple data sources into an AI-powered diagnostic engine that delivers prioritized, actionable maintenance recommendations at enterprise scale.

Key features

• Supports route-based devices, permanent wireless sensors, wired online systems and third-party hardware
• ExpertALERT™ diagnostic engine — 6,000+ trained rules, detects 1,200+ fault conditions across 50+ component types
• Prioritized, ranked repair recommendations with confidence scoring
• Automated machine speed normalization for accurate diagnostics regardless of speed variation
• Flexible service tiers — from coaching and setup to full outsourced analysis and second-opinion requests
• Proven at scale: 100,000+ assets, 150,000+ components, 3,000,000+ machine tests, ISO Level 2–4 certified analysts

VIBROTECTOR

Probably the easiest and most cost-effective way to protect machines from damage by detecting irregular vibration — ideal for fans, ventilators, pumps and electric motors running under constant operating conditions.

Key features

• Continuous vibration monitoring per DIN ISO 10816-3/-7
• Sends a 4–20mA signal directly to the connected process controller
• Can trigger automatic machine shutdown if vibration values are too high
• Stainless steel construction, low installation cost
• Also available for ATEX/IECEx Zone 1/21 hazardous areas

Azima Accel 310™ wireless vibration sensors

24/7 wireless insight into monitored equipment. High-resolution data and a triaxial vibration system provide comprehensive insight, with a wide dynamic input range for capturing quality data from more assets.

Key features

• Mounts on assets or components and starts capturing data within seconds
• No cables across walls or ceilings — minimal disruption to operations
• Ideal for difficult-to-reach locations, dangerous environments and remote operations
• 3-year battery life
• Automated high-resolution vibration data with expert diagnostics and prioritized repair recommendations

UEB332

The UEB332 utilizes a high-amplitude resonance peak specifically tuned for stress wave measurement techniques, making it indispensable for identifying very early-stage bearing degradation, lubrication starvation, and gear micro-cracks before they cause heat or structural vibration.

Technical specifications

• Vibration sensitivity: 100 mV/g with a premium ±10% precision calibration tolerance
• Frequency range: 0.5 Hz up to 22,000 Hz
• Resonant frequency: locked at 42 kHz
• Connector interface: Top exit 2 pin Mini-MIL J-series connector

Application requirements

• Designed for high-frequency fault detection; highly recommended for use with advanced data analyzers supporting high-speed sample rates
• For portable route testing, alternative submodels can be paired with high-strength flat or curved surface magnetic mount adapters

UEA332

The technical sibling to the UEB332, this model offers identical premium precision metrics but re-orients the physical connection port to a 90-degree side exit, completely eliminating vertical clearance issues inside safety guards or tightly packed factory production lines.

Technical specifications

• Vibration sensitivity: 100 mV/g with a strict ±10% tolerance
• Frequency range: 0.5 Hz to 22,000 Hz, with the matching 42 kHz ultrasound resonant peak
• Connector interface: space-saving Side exit 2 pin Mini-MIL connector

Submodel options

• Available with standard 1/4-28 UNF mounting threads
• International installations can utilize specialized metric submodel prefixes to receive built-in M6x1 or M8x1.25 mounting hardware instead

UEB334

The UEB334 provides a highly economical point-of-entry into high-frequency ultrasound testing without sacrificing rugged reliability — engineered specifically for large facility deployments where budget optimization across hundreds of secondary assets is required.

Technical specifications

• Sensitivity: 100 mV/g with a value-optimized ±15% calibration tolerance
• Internal sensor crystal tuned with a high-amplitude resonance spike, ideal for high-frequency stress wave detection
• Connector interface: standard Top exit 2 pin Mini-MIL connector

Construction standards

• Despite its budget-friendly market tier, it maintains an identical robust, hermetically welded 316L stainless steel build as the premium lines, ensuring survival in harsh chemical washdown or manufacturing environments

UEA334

Combines the cost-efficient engineering of the 334 tier with a space-saving side exit port orientation, allowing operations managers to scale their predictive maintenance infrastructure across hundreds of enclosed or hidden plant assets without breaking project budgets.

Technical specifications

• Sensitivity: 100 mV/g with a value-optimized ±15% calibration tolerance
• Connector interface: rugged Side exit 2 pin Mini-MIL connector
• Environmental limits: built to withstand severe temperature shifts ranging from -50°C up to 121°C

Submodel configurations

• Hardware layout is fully compatible with standard 1/4-28 threaded fasteners
• For global infrastructure compliance, alternative submodels can be configured with M6 or M8 metric hardware variations upon request

ATEX & IECEx Zone 0/1

This grouping consolidates international ATEX Zone 0/1 and IECEx Zone 0/1 approved products. These sensors are certified to strict intrinsic safety standards, meaning they are physically incapable of releasing sufficient electrical or thermal energy to ignite surrounding explosive atmospheres.

Target environments & industries

• Built specifically for high-risk zones within petrochemical processing plants, oil refineries, and gas pipelines
• Also suited to underground mining networks, grain silos, and water treatment facilities where hazardous concentrations of flammable elements are continuously present

Submodels & varieties covered

• Includes an extensive family submodel line featuring both top-exit and side-exit multi-parameter accelerometers, allowing for seamless international regulatory compliance across Europe and global markets

Compatible Models

• EX-TC220 Series: This intrinsically safe Zone 0/1 certified temperature-only sensor handles continuous thermal threats using an industrial 3 pin MIL connector available in top or side exit configurations.
• EX-TA202 Series: This intrinsically safe Zone 0/1 certified dual acceleration and temperature sensor blocks sparking risks using either a 3 pin MIL connector or a heavy-duty integral blue cable.
• EX-TR102 Series: This intrinsically safe Zone 0/1 certified high-precision platinum RTD dual sensor ensures drift-free safety loops using a secure 4 pin M12 circular top exit connector interface.
• EX-VT202 Series: This intrinsically safe Zone 0/1 certified velocity and temperature sensor tracks structural wear inside explosive areas using a standard MIL connector or an armored integral cable.

ATEX & IECEx Zone 2

Consolidating the ATEX Zone 2 and IECEx Zone 2 product certificates into one category, these sensors utilize an increased safety or non-incendive design blueprint — streamlined for plant perimeters where ignitable mixtures are not typically present under normal, everyday operating conditions.

Cost-efficiency advantage

• Because Zone 2 safety parameters are less restrictive than Zone 0/1 protection rules, these submodels offer an incredibly robust, highly cost-effective hardware option for facility perimeters and secondary boundary lines

Product features

• High-performance hermetic seals and heavy-duty industrial connection pins
• Integrates directly with standard plant data collection monitors without requiring specialized, bulky explosion-proof metal conduits

Compatible Models

• NZ-TC220 Series: This increased-safety Zone 2 non-incendive thermal sensor delivers reliable intermittent hazard monitoring over standard MIL connector pin arrays.
• NZ-TA202 Series: This increased-safety Zone 2 non-incendive dual parameter sensor streamlines perimeter safety configurations using a tightly sealed, high-performance industrial cable interface.
• NZ-VT202 Series: This increased-safety Zone 2 non-incendive velocity and temperature sensor offers cost-efficient abnormal hazard tracking wrapped in a low-clearance exit layout.

Regional Marks & Safety Barriers

This specialized section consolidates localized regional compliance marks — specifically ANZEx Zone 0/1 for Australia/New Zealand and KC Zone 0/1 for South Korea — alongside physical safety barriers.

The critical role of barriers

• Intrinsic safety barriers like Zener barriers or galvanic isolators are mandatory safety components installed in the safe control room area
• They strictly limit the maximum voltage and current traveling out into the hazardous zones to guarantee the sensor line can never produce a spark

Product systems integration

• Covers specialized regional sensor submodels calibrated to localized mining or manufacturing codes
• Includes the physical DIN-rail mounted isolation barriers needed to safely route those lines into your facility's master control architecture

Compatible Models & Hardware

• ANZEx Zone 0/1 Series: This region-specific intrinsically safe sensor line satisfies strict Australian and New Zealand mining safety codes via a heavy-duty MIL connector interface.
• KC Zone 0/1 Series: This region-specific intrinsically safe sensor family satisfies mandatory South Korean industrial marks utilizing a highly protected, tightly sealed hardware layout.
• IS-BAR-Z200: This safe-zone loop protection module provides critical Zener energy-limiting field protection via a DIN-rail mounted chassis with secure top and bottom terminal screws.
• IS-BAR-G500: This safe-zone loop protection module ensures reliable galvanic isolation safety loop regulation through a DIN-rail mounted enclosure with heavy-duty terminal block wiring joints.

TC220-1A

The TC220-1A is a single-output IEPE sensor designed exclusively for tracking accurate temperature changes in industrial machinery without unnecessary hardware complexity. By removing vibration elements, it focuses completely on thermal data points.

Technical specifications

• Temperature output: calibrated at 10 mV/°C
• Measurement range: -40°C to 121°C, matching standard industrial limits
• Electrical requirements: operates on a 4-10 VDC voltage source, where a 750 mV bias equates exactly to 25°C
• Housing material: premium 316L stainless steel, hermetically welded and sealed against environmental ingress

Submodels & connection varieties

• TC220-1A: standard Top exit 3 pin MIL-C-5015 connector
• TC220-2A: built with a Side exit 3 pin MIL connector, ideal for tight overhead spaces or low-clearance machinery guards
• Mounting adaptations: comes standard with a 1/4-28 blind tapped hole, but alternative submodels can be configured with M6x1 or M8x1.25 metric adapter studs for global factory deployments

TA202-1A

A premier multi-parameter industrial sensor providing simultaneous high-frequency acceleration and temperature data through a single physical mount. This dual-output capability drastically reduces plant cabling infrastructure and sensor installation costs.

Technical specifications

• Vibration sensitivity: 100 mV/g with a strict ±10% precision tolerance
• Frequency response: tracks smoothly from 0.5 Hz up to 13,500 Hz, capturing a dynamic range of ±80 g peak
• Temperature output: 10 mV/°C signal over an operating range of -40°C to 121°C

Safety & durability features

• Certified with a SIL 2 safety integrity rating for mission-critical operations
• Rugged design features 5,000 g peak shock protection and a heavy-duty submersible depth rating up to 60 meters

Submodels & integration

• TA202-1A: Top exit 3 pin MIL connector, optimized for open machine environments
• TA202-2A / TA202-3A: Side exit variations with alternate pin layouts or integrated braided shielding options
• The entire series pairs seamlessly with standard signal conditioners for direct control room outputs

TR102-M12A

Designed for high-precision operations, this dual-output sensor replaces standard internal thermistors with an ultra-stable, industrial-grade platinum resistance temperature detector element, ensuring drift-free, calibrated accuracy over years of operation.

Technical specifications

• Vibration sensitivity: premium 100 mV/g with a ±10% tolerance
• Frequency response: 0.5 Hz to 13,500 Hz
• Temperature sensor type: dedicated platinum RTD element for direct resistance tracking
• Connection interface: modern, secure Top exit 4 pin M12 connector

Mounting & system infrastructure

• Sensor body employs standard 1/4-28 UNF mounting threads, with alternative submodels accommodating metric M6 or M8 hardware configurations
• Wiring architecture is specially optimized to interface cleanly with heavy-duty M4TR connectors and industrial cabling shields to block electromagnetic interference

VT202-1A

The VT202 series is ideal for lower-to-mid-frequency machine monitoring where velocity is the preferred metric for identifying structural imbalances, misalignment, or loose components, while providing a simultaneous real-time thermal reading.

Technical specifications

• Utilizes an electronically integrated internal velocity output alongside its standard internal temperature tracking circuits
• Temperature output: remains calibrated at 10 mV/°C
• Housing: hermetically sealed, heavy-duty 316L stainless steel enclosure built for punishing factory floors

Submodels & connection varieties

• VT202-1A: Top exit 3 pin MIL configuration for robust, easy-access wiring during standard route inspections
• VT202-2A: specialized Side exit variant for machinery hidden behind tight physical barriers or low protective shielding clearances

Cognitive Maintenance Platform

This comprehensive solution pairs high-performance industrial sensor arrays with specialized agentic AI to transform maintenance from a reactive cost center into a strategic asset. By continuously processing data streams, it intercepts mechanical failure points long before they trigger costly operational disruptions.

Core AI & predictive capabilities

• Real-time machine health dashboard — a centralized, unified view of your entire equipment fleet, with automated AI health scores to prioritize team interventions instantly
• Anomaly detection engine achieves 94% accuracy, catching micro-faults such as bearing defects or lubrication starvation early
• AI-powered root cause analysis delivers deep contextual troubleshooting paths, suggesting direct corrective actions for engineers

Deployment infrastructure & security

• Flexible deployment architecture available via standard cloud configurations or full on-premise hardware installations
• Air-gapped configuration allows advanced machine learning models to run entirely on localized hardware, satisfying strict data privacy and security criteria in defense, maritime, and oil & gas operations

Smart workflow & operational ROI

• Connects AI field insights directly to CMMS systems, opening pre-populated repair tasks and generating automated work orders instantly
• Identifies machine failure trends to optimize spare part storage, maximize equipment longevity, and protect plant capital

Ultraprobes

UE Systems' handheld ultrasound instrument line — compact enough to fit in one hand, yet rugged enough to test and report on nearly every corner of a plant. There's a model for every application and budget, from entry-level leak detectors through flagship multi-function units that also handle mechanical and electrical inspection.

Key features

• Detects compressed air, gas and vacuum leaks by their ultrasonic signature
• Steam trap testing and valve inspection modes on higher-tier models
• Electrical inspection modes for detecting arcing, tracking and corona discharge from a safe distance
• Heterodyning technology converts inaudible ultrasound into a clear audible signal
• Lightweight, ergonomic housings built for extended route-based inspections

Model range

• Ultraprobe 15,000 — flagship model combining leak detection, electrical inspection and mechanical condition monitoring with onboard data logging
• Ultraprobe 10,000 — mid-tier model for leak detection plus mechanical and electrical inspection
• Ultraprobe 9000 — dedicated leak, steam trap and valve inspection instrument
• Ultraprobe 3000 / 2000 / 100 — entry-level leak detectors for straightforward compressed air and gas leak surveys
• Ultraprobe 201 / 401 — grease caddies for condition-based lubrication, standard and digital

Acoustic Cameras

UE Systems' Si2 camera series turns invisible ultrasound into a live visual image, making it dramatically faster to locate leaks, partial discharge on electrical equipment, and early-stage mechanical faults. Rather than sweeping an area point by point with a handheld probe, technicians can see the source of a problem directly on screen.

Key features

• Real-time acoustic imaging pinpoints leaks, partial discharge and mechanical faults visually
• Dramatically speeds up large-area surveys compared to handheld point inspection
• Helps cut costs tied to compressed air and gas leaks, plus bearing and electrical faults
• Built-in decision support, fleet management and enterprise data integration

Model range

• Si2-LD / Si1-LD Camera — dedicated leak detection imaging
• Si2-PD Camera — dedicated partial discharge detection imaging
• Si2-Pro / Si2x-Pro Camera — combined leak and partial discharge detection in one unit
• Si2x-LD Camera — advanced leak detection imaging

Remote Monitoring

For assets that are critical, hazardous, or simply hard to reach, UE Systems' remote and wireless monitoring range extends ultrasound analysis beyond manual walk-around routes into continuous, always-on surveillance — reducing the need to send technicians into risky or inaccessible areas.

Key features

• Continuous ultrasound monitoring of fixed or hard-to-access assets
• Reduces manual inspection routes and technician exposure to hazardous areas
• Wireless data transmission to a central monitoring dashboard
• Suited to compressed air systems, steam traps and slow-speed bearings that benefit from constant surveillance

Model range

• OnTrak Wireless — wireless ultrasound monitoring system for continuous asset surveillance
• UltraTrak 850s — smart analog ultrasound sensor for permanent installation
• 4Site — remote inspection and monitoring solution
• 4Cast — remote ultrasound data solution
• Remote Access Sensors — permanently mounted sensors for hazardous or hard-to-reach equipment

Ultrasound Software

Every UE Systems instrument pairs with software built to turn individual readings into a structured, trackable predictive maintenance program — from planning the most efficient inspection route to calculating exactly how much a leak is costing in wasted energy.

Key features

• Route planning tools to structure and speed up plant-wide inspections
• Automated energy-loss and cost-savings calculations for detected leaks
• Historical data logging and trend tracking across repeated survey rounds
• Exportable reports for management review and compliance documentation

Software range

• UE Insights — central data and reporting platform
• DMS — data management software for route-based inspection programs
• Spectralyzer — advanced ultrasound signal analysis
• Leak Survey SideKick App — mobile app for logging leak surveys in the field
• Steam Trap App — mobile app for steam trap inspection routes
• RouteBuilder — app for building and optimizing inspection routes

LP200 Series Loop Power Sensors with Velocity Output

CTC's LP200 Series loop power vibration sensors are built for continuous machine health monitoring. They output a 4-20 mA current proportional to the machine's overall vibration in velocity, transmit the signal over long distances with no signal loss, and connect to an existing PLC, DCS or SCADA monitoring system. Dual output versions add a temperature output.

Key features

• Durable 316L stainless steel case
• Welded, hermetic seal for ingress protection
• PZT ceramic sensing element
• Shear-mode sensing structure
• Top exit two-pin connector, integral cable and armored integral cable configurations
• Single axis, dual output (vibration plus temperature) and triaxial versions

Model range

• LP202 / LP204 — top exit or side exit 2-pin connector
• LP202-M12E / LP204-M12E — top exit or side exit 4-pin M12 connector
• LP262 / LP264 — dual output with °C temperature, top exit or side exit 3-pin connector
• LP282-M12A / LP283-M12A — dual output with RTD temperature, top exit or side exit 4-pin M12 connector
• LP284 / LP284-M12E — side exit with M8x1.25 captive bolt, 2-pin or 4-pin M12 connector
• LPT202 — triaxial sensor, side exit 6-pin connector

LP300 Series Loop Power Sensors with Acceleration Output

CTC's LP300 Series loop power vibration sensors are built for continuous machine health monitoring. They output a 4-20 mA current proportional to the machine's overall vibration in acceleration, transmit the signal over long distances with no signal loss, and connect to an existing PLC, DCS or SCADA monitoring system. Dual output versions add a temperature output.

Key features

• Durable 316L stainless steel case
• Welded, hermetic seal for ingress protection
• PZT ceramic sensing element
• Shear-mode sensing structure
• Top exit two-pin connector, integral cable and armored integral cable configurations
• Single axis, dual output (vibration plus temperature) and triaxial versions

Model range

• LP302 / LP304 — top exit or side exit 2-pin connector
• LP302-M12E / LP304-M12E — top exit or side exit 4-pin M12 connector
• LP362 / LP364 — dual output with °C temperature, top exit or side exit 3-pin connector
• LP382-M12A / LP383-M12A — dual output with RTD temperature, top exit or side exit 4-pin M12 connector
• LP384 / LP384-M12E — side exit with M8x1.25 captive bolt, 2-pin or 4-pin M12 connector
• LPT302 — triaxial sensor, side exit 6-pin connector

Premium LP500 Series Loop Power Sensors with Velocity Output

CTC's premium LP500 Series 4-20 mA loop power sensors feature velocity output and are available in single axis, dual output and triaxial configurations. Compared with the standard series, they add improved filtering, a lower frequency response and a higher temperature rating.

Key features

• Improved filter performance (2nd order)
• 2 Hz response
• New secondary ISO 2 Hz to 1 kHz filter range
• Higher temperature rating of 125 °C
• Top exit two-pin connector, integral cable and armored integral cable configurations
• Single axis, dual output (vibration plus temperature) and triaxial versions

Model range

• LP502 / LP504 — top exit or side exit 2-pin connector
• LP502-M12A / LP504-M12A — top exit or side exit 4-pin M12 connector
• LP562 / LP564 — dual output with °C temperature, top exit or side exit 3-pin connector
• LP562-M12A / LP564-M12A — dual output with °C temperature, top exit or side exit 4-pin M12 connector
• LP584 / LP584-M12A — side exit with M8x1.25 captive bolt, 2-pin or 4-pin connector
• LPT502 — triaxial sensor, side exit 6-pin connector

Premium LP600 Series Loop Power Sensors with Acceleration Output

CTC's premium LP600 Series 4-20 mA loop power sensors feature acceleration output and are available in single axis, dual output and triaxial configurations. Compared with the standard series, they add improved filtering, a lower frequency response and a higher temperature rating.

Key features

• Improved filter performance (2nd order)
• 2 Hz response
• New secondary ISO 2 Hz to 1 kHz filter range
• Higher temperature rating of 125 °C
• Top exit two-pin connector, integral cable and armored integral cable configurations
• Single axis, dual output (vibration plus temperature) and triaxial versions

Model range

• LP602 / LP604 — top exit or side exit 2-pin connector
• LP602-M12A / LP604-M12A — top exit or side exit 4-pin M12 connector
• LP662 / LP664 — dual output with temperature, top exit or side exit 3-pin connector
• LP662-M12A / LP664-M12A — dual output with temperature, top exit or side exit 4-pin M12 connector
• LP684 / LP684-M12A — side exit with M8x1.25 captive bolt, 2-pin or 4-pin connector
• LPT602 — triaxial sensor, side exit 6-pin connector

8mm Proximity Probe Sets

CTC PRO Line 8 mm proximity probe sets are non-contact eddy current displacement sensors. Each set pairs a probe, an extension cable and a driver to measure shaft position, vibration and speed/phase on critical rotating machinery in power generation, oil and gas, and industrial manufacturing.

Key features

• Fully compliant with API 670
• Voltage output driver in the format specified by API 670, proportional to the gap between probe tip and shaft
• 4-20 mA output driver option for direct connection to a PLC or DCS
• Specialised drivers for radial vibration and axial (thrust) position
• Works with standard condition monitoring software, including Alta Solutions, Bently Nevada and TWave
• Durable construction for a long service life in harsh environments
• Custom calibration to your own shaft material available

Set components

• DP1001 probe — 8 mm tip, 3/8-24 or M10x1 case thread, standard or armoured
• DC100130 extension cable — FEP or armour jacket
• DD100180 driver — voltage output
• DD100170 driver — 4-20 mA output
• DD100190 / DD100191 drivers — radial vibration / axial position, 4-20 mA

11mm Proximity Probe Sets

CTC PRO Line 11 mm proximity probe sets offer a larger linear range than standard 5 mm or 8 mm systems, for applications that need a measurement range over 80 mils (2 mm). Each set pairs a probe, an extension cable and a driver.

Key features

• Larger linear range than 8 mm systems, for ranges over 80 mils (2 mm)
• Voltage output driver in the format specified by API 670, proportional to the gap between probe tip and shaft
• 4-20 mA output driver option
• Specialised drivers for radial vibration and axial (thrust) position
• Works with standard condition monitoring software, including Alta Solutions, Bently Nevada and TWave
• Durable construction for a long service life in harsh environments
• Custom calibration to your own shaft material available

Set components

• DP1007 probe — 11 mm tip, 1/2-20, 3/8-24, M14x1.5 or M10x1 case thread; armoured version in 1/2-20 or M14x1.5
• DC100730 extension cable — FEP or armour jacket
• DD100780 driver — voltage output
• DD100770 driver — 4-20 mA output
• DD100790 / DD100791 drivers — radial vibration / axial position, 4-20 mA

25mm Proximity Probe Sets

CTC PRO Line 25 mm proximity probe sets are eddy current probe systems for journal bearing monitoring, where a large probe diameter is needed. Each set pairs a probe, an extension cable and a driver.

Key features

• Voltage output driver in the format specified by API 670, proportional to the gap between probe tip and target
• Compatible with industry-standard continuous vibration monitoring systems
• Works with standard condition monitoring software, including Alta Solutions, Bently Nevada and TWave
• Durable construction for a long service life in harsh environments
• Custom calibration to your own shaft material available

Set components

• DP1008 probe — 25 mm tip, 1 1/4-12 or M30x2 case thread, standard or armoured
• DC100854 extension cable — FEP or armour jacket
• DD100880 driver — voltage output

8mm Hazardous Proximity Probe Sets

CTC PRO Line 8 mm hazardous-area proximity probe sets measure shaft displacement on machinery with fluid film bearings, from compressors to turbines, in areas where an ignition risk is present.

Key features

• Optional Class 1 Division 1 / Zone 1 and Class 1 Division 2 approvals
• Class 1 Division 1 / Zone 1 systems require an intrinsically safe barrier, such as the IS151-1B
• Fully compliant with API 670
• Gap range: 10 to 90 mils
• System lengths: 1 m, 5 m or 9 m
• Voltage or 4-20 mA output drivers
• Works with standard condition monitoring software, including Alta Solutions, Bently Nevada and TWave

Set components

• DP1001 probe — hazardous-area approved, standard or armoured
• DC100130 extension cable — hazardous-area approved, standard or armoured
• DD100180 driver — voltage output
• DD100170 driver — 4-20 mA output

11mm Hazardous Proximity Probe Sets

CTC PRO Line 11 mm hazardous-area proximity probe sets measure shaft displacement on machinery with fluid film bearings in hazardous areas, and are widely used in the power, oil and gas industries.

Key features

• Optional Class 1 Division 1 / Zone 1 and Class 1 Division 2 approvals
• Class 1 Division 1 / Zone 1 systems require an intrinsically safe barrier, such as the IS151-1B
• Fully compliant with API 670
• Gap range: 20 to 180 mils
• System lengths: 1 m, 5 m or 9 m
• Voltage or 4-20 mA output drivers
• Works with standard condition monitoring software, including Alta Solutions, Bently Nevada and TWave

Set components

• DP1007 probe — intrinsically safe 11 mm probe, standard or armoured
• DC100730 extension cable — intrinsically safe, FEP or armour jacket
• DD100780 driver — voltage output
• DD100770 driver — 4-20 mA output

25mm Hazardous Proximity Probe Sets

CTC PRO Line 25 mm hazardous-area proximity probe sets are intrinsically safe probe systems for continuous machine health monitoring, measuring shaft displacement in fluid film bearings where an ignition risk is present.

Key features

• Optional Class 1 Division 1 / Zone 1 and Class 1 Division 2 approvals
• Class 1 Division 1 / Zone 1 systems require an intrinsically safe barrier, such as the IS151-1B
• Fully compliant with API 670
• Gap range: 25 to 525 mils
• System lengths: 5 m or 9 m
• Voltage output driver
• Works with standard condition monitoring software, including Alta Solutions, Bently Nevada and TWave

Set components

• DP1008 probe — intrinsically safe 25 mm probe, 1 1/4-12 or M30x2 case thread, standard or armoured
• DC100854 extension cable — intrinsically safe, standard or armoured
• DD100880 driver — intrinsically safe, voltage output

LS100-M12A

The LS100-M12A is CTC's optical laser shaft speed sensor, built for harsh industrial environments. It reads a strip of reflective tape on the rotating shaft from up to 7.6 m away and sends a pulse for every revolution, for speed measurement and condition monitoring.

Key features

• Operating range up to 25 ft (7.6 m)
• Measures up to 250,000 RPM
• Standard TTL pulse output (other outputs available)
• On-target indicator for quick, accurate setup
• Rugged IP67 case in 316L stainless steel
• Designed to integrate with popular tachometer systems and condition monitoring software

Included

• Mounting bracket and hardware
• 12 inches of reflective tape

Good to know

• Optical sensors need clean air, free of mist, steam, dirt and oil. If the laser or detector window gets dirty, cleaning it restores operation.
• Pairs with the M4T connector (sold separately)

IN100

The IN100 is a rugged, probe-style inductive proximity sensor for measuring shaft rotational speed. Instead of reflective tape, it senses a metal feature on the shaft, such as a bolt head or shaft key, each time it passes.

Key features

• Sensing distance up to 0.15 in (4 mm) from the target
• Works with a 0.5 in (12 mm) metallic target, such as a bolt head or shaft locking key
• LED on-target indicator for accurate, reliable data collection
• 3-wire design
• Designed to integrate with popular tachometer systems and condition monitoring software

M4T Connector

The M4T is a 5-socket M12 molded connector made for CTC's LS100-M12A optical laser speed sensor.

Specifications

• 5-socket M12 connector
• Polycarbonate molded body
• Permanent mount
• Maximum temperature 250 °F (121 °C)
• For use with the LS100-M12A

10 mV/g Triaxial Accelerometers

CTC's 10 mV/g triaxial accelerometers collect X, Y and Z-axis data at the same time, so subtle changes in vibration can be seen across all three planes. They are built for high-frequency monitoring of rotating equipment.

Key features

• Sensitivity 10 mV/g
• Frequency response 0.5 Hz to 15 kHz (30 to 900,000 CPM) ±3 dB
• Measures the X, Y and Z axes at the same time
• Miniature, low-profile side-exit design for tight spaces
• Side exit 4-pin Mini-MIL connector
• Suits permanent monitoring and route-based data collection
• Follows the Cartesian phase coordinate system

Models

• TRCA330 — premium, ±5%
• TRCA331 — low cost, ±15%

100 mV/g Triaxial Accelerometers

CTC's 100 mV/g triaxial accelerometers take three axes of data at once. With only one cable and one mounting location, they lower cabling costs and installation work, and suit both permanent monitoring and portable, route-based collection.

Key features

• Sensitivity 100 mV/g
• Measures the X, Y and Z axes at the same time
• One cable and one mounting location for all three axes
• Side or top exit, Mini-MIL or M12 connectors
• Miniature, low-profile and high-temperature options
• Models for modal and ODS analysis
• Premium (±5%) and low-cost (±15%) versions

Models

• AC115 / AC115-M12D — low cost, side exit, Mini-MIL or M12 connector
• AC155 — low cost, top exit, for modal & ODS analysis
• AC230 — premium, side exit
• AC360 / AC365 — premium, side or top exit, for modal & ODS analysis
• TCEB331 / TCEB333 — miniature circular, top exit, premium or low cost
• TREA330 / TREA331 — miniature, side exit, premium or low cost
• TXEA331-HT / TXEA333-HT — high temperature, side exit, premium or low cost

500 mV/g Triaxial Accelerometers

CTC's 500 mV/g triaxial accelerometers are designed for low-frequency vibration monitoring, making them a good fit for slow-speed machinery. They measure all three axes with one mounting location and one cable.

Key features

• Sensitivity 500 mV/g
• Frequency response 0.1 Hz to 7 kHz (6 to 420,000 CPM) ±3 dB
• For low-speed rotors, gearbox inputs and main bearings
• Measures the X, Y and Z axes at the same time
• Side exit 4-pin connector
• Follows the Cartesian phase coordinate system

Models

• TXFA331 — premium, ±5%
• TXFA333 — low cost, ±15%

1000 mV/g Triaxial Accelerometers

CTC's 1,000 mV/g triaxial accelerometers are designed for measuring and monitoring vibration on low-speed machinery in three axes.

Key features

• Sensitivity 1,000 mV/g
• Built for low-frequency, low-speed applications
• Measures the X, Y and Z axes at the same time
• Side exit 4-pin connector
• Follows the Cartesian phase coordinate system

Models

• TXGA331 — premium, ±5%
• TXGA333 — low cost, ±15%

Inverse Voltage Triaxial Accelerometers

This triaxial accelerometer has an inverse voltage output and is designed for compatibility with Baker Hughes / Commtest systems. It collects three channels of vibration data at the same time.

Key features

• Inverse voltage output
• Designed for Baker Hughes / Commtest systems
• Sensitivity 100 mV/g
• Measures the X, Y and Z axes at the same time
• Side exit 4-pin Mini-MIL connector
• Follows the Cartesian phase coordinate system

Model

• TSFA333-IV — low cost, ±15%

Velocity Triaxial Sensors

CTC's velocity triaxial sensors use piezo velocity technology to measure vibration in velocity on all three axes (X, Y and Z), for industries from manufacturing to food & beverage.

Key features

• Piezo velocity output on three axes
• 100 mV/in/sec or 500 mV/in/sec (low frequency) versions
• Side exit 4-pin connector
• Follows the Cartesian phase coordinate system
• Premium (±5%) and low-cost (±15%) versions

Models

• TXEA331-VE / TXEA333-VE — 100 mV/in/sec, premium or low cost
• TXFA331-VE / TXFA333-VE — low frequency, 500 mV/in/sec, premium or low cost

Dual Output Vibration & Temperature Triaxial Sensors

CTC's dual output triaxial sensors give four measurements from one sensor: vibration on the X, Y and Z axes plus temperature. That means one sensor, one mounting location and one cable.

Key features

• Vibration on three axes plus temperature (10 mV/°C)
• Acceleration (TA) or piezo velocity (VT) vibration output
• Side exit 6-pin connector
• Follows the Cartesian phase coordinate system
• Premium (±5%) and low-cost (±15%) versions

Models

• TXEA331-TA / TXEA333-TA — acceleration 100 mV/g + temperature
• TXFA331-TA / TXFA333-TA — acceleration 500 mV/g + temperature
• TXEA331-VT / TXEA333-VT — velocity 100 mV/in/sec + temperature
• TXFA331-VT / TXFA333-VT — low frequency velocity 500 mV/in/sec + temperature